Laser cutting machines are incredibly fast and accurate computer-controlled cutting machines, providing all sorts of benefits to a wide array of fabricators who cut metal plate, sheet in addition to pipe. Most of the time, they may be your best option. In other cases, and particularly when it comes to cutting and fabricating pipe, plasma might be the better option. In this post, we will explore some great benefits of laser cutting in general, and also with regards to pipe. We’ll provide an answer the location where the laser cutting process still makes lots of sense, detail some of its boundaries, and present a case for purchasing pipe cutting machine, and why it might be your better option. Equipped with the facts, you may make a greater-informed decision.
A laser can be a way to obtain electromagnetic radiation that emits light inside an almost parallel beam. The intensity of the beam is so large that it melts and vaporizes material, in order that very narrow and precise cuts result. This is especially beneficial when cutting thinner gage flat plate metal and sheet. Laser pipe cutting machines will also be built with computer-controlled programming that determines how and where the interface is integrated with the material. While laser pipe cutting machines often provide wonderful benefits, they have got their limitations:
Good reasons to consider laser cutting machines for plate, sheet and even pipe?
Laser cutting is certainly a accurate cutting technique.
Limited chance of material deformation due to the small heat-affected zone.
Laser cutting is definitely a fast and very productive cutting process.
Laser cutting machines are computer-controlled machines using a advanced level of automation, which limit the necessity for operator interface – unmanned systems.
Laser cutting accuracy and precision produce very narrow kerf, providing closer nesting of parts, contributing to minimum material waste.
Laser cutting machines cut without generating noxious fumes.
Which fabrication work makes laser cutting meeting its boundaries?
While laser cutting machines may provide a fast, versatile and accurate strategy to cut pipe, flat plate and sheet, you will find limitations:
Laser cutting is typically used for thinner materials, although some machine configurations can cut pipes up to 32 mm thickness.
Laser cutting is normally useful for cutting without bevels. Consequently, many pneumatic wire strippers either do not possess bevel cutting capabilities or perhaps the capability is not a primary focus.
Laser cutting machines are extremely expensive, making a purchase sufficient in order that running only one production shift is just not nearly enough for fabricators to understand a speedy return of investment (ROI).
Laser cutting machines are becoming a lot more common and there are more and more job shops with laser cutting machines in any given manufacturing area. Consequently, the marketplace is starting to become more competitive, leading to lower outsourcing costs, which in-turn helps to make the return on any purchase investment much harder to repay.
Laser cutting machine expenses are relatively high as a result of following:
High costs to purchase the tape binding machine.
Higher energy consumption.
Higher operating costs.
While productivity 04dexspky thinner materials could be very high, laser cutting becomes less effective as being the material thickness increases.
Laser cutting machinery typically requires personnel having a higher level of technical and professional capacity to perform maintenance work that is typically more complex.
Laser cutting technology is best suited when you need extremely fast and accurate plate and sheet cutting, or maybe if you cut and fabricate thin-walled pipe material. If you have to cut pipes with larger wall thicknesses and want to benefit from a lower priced automation solution, then plasma pipe cutting machines supply a more cost-effective alternative and solution.
Plasma pipe cutting machinery, including our TCL400 Tube Cutting Line, offers a fast, accurate and fewer expensive alternative than laser pipe cutting machinery. Beveling is really a primary feature while focusing. By integrating the newest advances in high-definition plasma, accuracy is significantly improved. Finally, regarding plasma smoke, HGG plasma machine installations incorporate a system that captures and safely eliminates noxious fumes.